How To Keep Cells Alive in Transit: Why Hypothermic Transport is the Smarter Alternative

How To Keep Cells Alive in Transit: Why Hypothermic Transport is the Smarter Alternative

Cell freezing vector isolated illustration. Biobanking

How To Keep Cells Alive in Transit: Why Hypothermic Transport is the Smarter Alternative

As global cell therapy, research, and diagnostics grow, transporting living cells across provinces and countries —safely and reliably—has become a logistical and scientific challenge. Whether it’s engineered immune cells for CAR-T therapy or patient-derived organoids for testing, ensuring cells arrive viable and functional is critical. Yet traditional cold chain methods like dry ice or cryopreservation don’t always meet the needs of sensitive or clinical-grade cell types.

Why ‘Alive’ Isn’t Enough: Functionality After Storage Matters

Once cells arrive at their destination—whether a research lab or a clinical setting—their viability and functionality determine the success of downstream applications. For therapeutic use, this means ensuring the cells are alive, responsive, and retain their intended biological properties. Even in research, compromised cells can lead to inconsistent data, failed experiments, or wasted reagents and time.

Basic cold storage shipping of cells, such as placing cells on ice or using non-specialised cold packs, may preserve viability for a short time. However, it often fails to maintain cell membrane integrity, metabolic activity, or phenotypic stability—especially for sensitive or therapeutic-grade cell types. Sublethal damage that doesn’t cause immediate cell death can still impair critical functions like proliferation, cytokine release, or homing ability in vivo.

For cell therapies in particular, even minor losses in cell quality during storage or transport can lead to reduced clinical efficacy or pose safety risks to patients. Therefore, transport methods must go beyond just keeping cells “alive”—they must preserve their full therapeutic potential and functional identity throughout the journey.

Standard Cell Transport Methods: Pros, Cons, and Risks

When transporting cells across borders or over long distances, researchers and manufacturers rely on a few standard methods. Each method offers unique advantages—but also comes with significant limitations and safety concerns that can impact cell viability, sustainability, and logistical feasibility.

1. Cryopreserved Transport in Liquid Nitrogen (LN₂ Vapour Phase, ~−150°C)

Cryopreservation remains the gold standard for long-term cell storage. Cells are frozen with cryoprotectants (e.g., DMSO) and transported in dry shippers charged with liquid nitrogen vapour.

Advantages:

  • Maintains high cell viability and function when properly thawed
  • Suitable for long-distance or long-term storage
  • Ideal for clinical-grade or high-value cell types

Disadvantages:

  • Expensive and logistically complex
  • Requires specialised shipping containers
  • Risk of reduced viability if the freeze–thaw process is not optimised
  • Some cell types do not tolerate cryopreservation well

Risks:

  • Handling liquid nitrogen poses a safety risk (frostbite, asphyxiation in enclosed spaces)
  • Regulatory restrictions on shipping hazardous materials
  • Not environmentally friendly due to high energy consumption in maintaining cryogenic systems

2. Frozen Transport on Dry Ice (−78°C)

An alternative to LN₂, dry ice shipping is widely used for short-term transport of cryopreserved samples.

Advantages:

  • More accessible and cost-effective than liquid nitrogen
  • Requires less specialised equipment

Disadvantages:

  • Shorter holding time (~48–72 hours)
  • Risk of partial thawing during transit
  • Cells more prone to damage due to less stable temperature

Risks:

  • Dry ice sublimates into carbon dioxide gas, contributing to greenhouse gas emissions
  • In confined shipping environments, CO₂ build up can pose safety hazards
  • Regulated as a hazardous material during air transport

3. Live Cell Transport in Culture Flasks (Room Temperature)

Some laboratories ship actively growing cells in flasks filled with culture medium, secured and sealed for transit. This approach avoids freezing altogether.

Advantages:

  • No freeze–thaw damage
  • Simple and low-cost for short, regional shipments
  • No need for cryoprotectants

Disadvantages:

  • Very limited shelf life (usually less than 48 hours)
  • Cells can detach from flasks due to agitation or air bubbles during handling
  • Risk of contamination during packaging or shipment
  • Cells may undergo stress-induced changes that alter their phenotype or reduce performance

Risks:

  • Difficult to control environmental conditions during transit
  • Lack of temperature control increases variability and risk of failure
  • Not recommended for clinical or regulatory-sensitive applications

What’s a safer method to protect cells during transportation?

To overcome the limitations of cryogenic shipping and live-cell transport, many researchers and cell therapy manufacturers are turning to hypothermic transport—a method that preserves cells at low, non-freezing temperatures (typically 2–8°C) using specially formulated storage solution, like HypoGuard.

Unlike simply placing cells on ice, hypothermic transport involves scientifically optimised preservation media that support cellular metabolism and membrane stability during cold storage. This method is designed to extend cell viability and functionality for several days without the need for freezing or specialised equipment.

How Does Hypothermic Transport Protects Cells During Delivery?

At reduced temperatures, cellular metabolism, energy consumption, and oxygen demand are significantly lowered—a state often referred to as “cell pausing.” This physiological slowdown helps minimise cellular stress and damage during transit.

Effective hypothermic preservation requires solutions that do more than just cool the cells:

They contain carefully balanced ions and impermeable molecules to maintain osmotic and ionic homeostasis.

Antioxidants and free radical scavengers help prevent oxidative damage.

Oncotic agents help prevent cellular swelling and lysis.

Energy substrates are included to sustain basic ATP levels even under suppressed metabolic conditions.

Together, these elements create a protective environment that helps preserve cell structure, viability, and function throughout transportation.

Key Benefits of Hypothermic Transport:

Preserves Cell Integrity Without Freezing
Avoids damage from ice crystals or freeze–thaw stress while maintaining membrane integrity and phenotypic stability.

Maintains Functionality
Preserves important cellular characteristics such as viability, adhesion, proliferation, and cytokine secretion—critical for therapeutic use.

Simplifies Logistics
Eliminates the need for hazardous materials (like dry ice or LN₂), reducing shipping costs, regulatory complications, and carbon footprint.

Supports Regulatory Compliance
Suitable for clinical applications where maintaining GMP-compliant, cold-chain transport is essential.

Compatible with a Wide Range of Cell Types
Effective for transporting stem cells, immune cells (e.g., T cells, NK cells), iPSCs, and even 3D cell cultures and organoids.

By bridging the gap between live-cell and cryopreserved shipping, hypothermic transport offers a safe, scalable, and sustainable solution for moving sensitive cells across cities, countries, or continents. It is especially well-suited for modern cell therapy pipelines, where cell quality at delivery is paramount and logistical flexibility is a competitive advantage.

How Does Hypothermic Transport Change the Collaboration Game in Life Sciences

As the life sciences industry becomes more global and decentralised, hypothermic transport is gaining traction across multiple applications. Its ability to maintain viable, functional cells without freezing makes it ideal for use in clinical, research, and manufacturing environments.

1. Cell Therapy Delivery

In autologous and allogeneic cell therapies, such as CAR-T and MSC-based treatments, cells are often manufactured at centralised GMP facilities and shipped to hospitals or infusion centers for patient administration. Hypothermic transport helps ensure that:

  • Therapeutic cells arrive ready to use, without the need for time-consuming thawing and recovery.
  • Critical quality attributes such as viability, potency, and phenotype are maintained during delivery.
  • Chain-of-custody and chain-of-identity requirements are met with cold-chain tracking and compliance-friendly packaging.

2. Clinical Trial Distribution

Multicenter clinical trials require the distribution of patient-derived cells or therapeutic products across geographically dispersed sites. Hypothermic transport offers:

  • Reliable preservation of cells for several days, reducing site-to-site variability.
  • Simplified logistics compared to LN₂ shipping, easing the regulatory burden and customs clearance.
  • Support for more flexible scheduling of sample processing and patient dosing.

3. Biobanking

Academic consortia and biobanks often need to ship rare or valuable cell lines, organoids, or primary cells between collaborators. With hypothermic storage media:

  • Cells arrive in usable condition without cryopreservation.
  • Risk of sample loss or damage is reduced.
  • Laboratories avoid the use of hazardous materials and specialised receiving infrastructure.

4. 3D Cultures and Organoid Research

Transporting 3D cell cultures or organoids presents unique challenges due to their structural complexity and sensitivity to freeze–thaw cycles. Hypothermic transport helps by:

  • Maintaining morphology and functionality of complex cellular models.
  • Supporting downstream applications like imaging, drug screening, or molecular profiling.

5. Diagnostic Cell-Based Assays and Commercial Testing

Diagnostic companies offering cell-based assays (e.g., immunophenotyping, potency testing) can use hypothermic solutions to:

  • Ship live, functional samples from clinics to central testing labs.
  • Ensure test consistency and rapid turnaround times without the variability of live-flask transport.

These use cases demonstrate how hypothermic transport is redefining what’s possible in cell logistics. By protecting cell viability and functionality without freezing, this method opens new doors for global collaboration, faster clinical workflows, and scalable cell-based solutions.

Comparison of Common Cell Transport Methods

Feature / MethodLive Cell Transport (Flasks)Cryogenic Shipping (Dry Ice / LN₂)Hypothermic Transport (2–8°C with Preservation Media)
TemperatureAmbient−78.5°C (Dry Ice), −196°C (LN₂)2–8°C (non-freezing)
Viability RiskHigh (pH shifts, nutrient depletion, detachment)Freeze–thaw stress, ice crystal damageLow (stabilises membrane and metabolism)
Functionality PreservationOften compromisedOften requires recovery time post-thawWell-preserved for days
CO₂ Emissions / HazardsLowHigh (Dry Ice is a CO₂ emitter; LN₂ requires special handling)Low environmental and safety risk
Shipping ComplexityMinimal packaging, but fragileRequires regulated hazardous shipping proceduresShippable via standard cold-chain logistics
Infrastructure Needed on ArrivalIncubatorCryostorage and thawing setupSimple refrigeration or direct use
Use Case SuitabilityShort local transit, robust cell typesLong-term storage, long-distance shipping of cryopreserved cellsMid-range shipping, cell therapy, clinical/research use
Regulatory/Customs ComplexityLow to moderateHigh (dangerous goods declaration, import/export hurdles)Lower compliance barrier

What’s HypoGuard and CryoEase-PF Role In Flexible Cell Transport Solutions

At Atlantis Bioscience, we recognise the critical need for reliable, flexible solutions to safeguard cells during transport. That’s why we partnered with AGEM Bio, a company focused on developing and building cell therapy assests, to develop two advanced products tailored for different preservation needs to address the gaps in cell transportation life science companies:

HypoGuard Cell Transport Media


A hypothermic transport media for short to mid-range cell delivery including sensitive and engineered cells. It can preserve cells viability and function at 2–8°C for up to 120 hours. Ideal for:

  • Short- to mid-range transport for clinical labs, multi-site studies, biobanking and more
  • Non-frozen shipment of sensitive cell types (e.g., MSCs, immune cells)
  • Ready-to-use format with no serum or animal-derived components

CryoEase-PF

A safe and versatile DMSO and protein free cryopreservation medium that also supports hypothermic storage, CryoEase-PF allows for:

  • Flexible temperature handling, enabling both frozen (-80°C or LN₂) and non-frozen (2–8°C) storage
  • Protection of a wide range of cells, including primary cells and stem cells
  • Easy adaptation across both research and therapeutic pipelines

Together, HypoGuard and CryoEase empower scientists, clinicians, and manufacturers with the tools to streamline cell logistics while protecting cell integrity from bench to bedside.

a decorative image

Final Thoughts

As global demand for cell-based products and therapies grows, the limitations of traditional transport methods become more apparent. Whether you’re shipping cells across town or across continents, using the right preservation strategy makes all the difference.

By adopting hypothermic transport solutions like HypoGuard or leveraging the dual functionality of CryoEase-PF, you can ensure your cells arrive viable, functional, and ready for action—without the risks and costs of outdated methods.

If you’re ready to simplify your cell transport logistics without compromising cell quality, talk to us about HypoGuard and CryoEase-PF.


References

  1. Baust JM. Advances in media for cryopreservation and hypothermic storage Bioprocess Biosyst Eng 2005;(suppl):46–56.
  2. Correia C, Koshkin A, Carido M, Espinha N, Šarić T, Lima PA, Serra M, Alves PM. Effective Hypothermic Storage of Human Pluripotent Stem Cell-Derived Cardiomyocytes Compatible With Global Distribution of Cells for Clinical Applications and Toxicology Testing. Stem Cells Transl Med. 2016 May;5(5):658-69. doi: 10.5966/sctm.2015-0238.
  3. Mathew AJ, Baust JM, Van Buskirk RG, Baust JG. Cell preservation in reparative and regenerative medicine: evolution of individualized solution composition. Tissue Eng. 2004 Nov-Dec;10(11-12):1662-71. doi: 10.1089/ten.2004.10.1662.
  4. Petrenko Y, Chudickova M, Vackova I, Groh T, Kosnarova E, Cejkova J, Turnovcova K, Petrenko A, Sykova E, Kubinova S. Clinically Relevant Solution for the Hypothermic Storage and Transportation of Human Multipotent Mesenchymal Stromal Cells. Stem Cells Int. 2019 Jan 20;2019:5909524. doi: 10.1155/2019/5909524.
  5. Rubinsky B. Principles of low temperature cell preservation. Heart Fail Rev. 2003 Jul;8(3):277-84. doi: 10.1023/a:1024734003814.
  6. Tan Y, Salkhordeh M, Murray ABP, Souza-Moreira L, Stewart DJ, Mei SHJ. Key quality parameter comparison of mesenchymal stem cell product cryopreserved in different cryopreservation solutions for clinical applications. Front Bioeng Biotechnol. 2024 Aug 1;12:1412811. doi: 10.3389/fbioe.2024.1412811.

CONTACT

QUESTIONS IN YOUR MIND?

Connect With Our Technical Specialist.

KNOW WHAT YOU WANT?

Request For A Quotation.

DON’T MISS OUR UPDATES.
FOLLOW US ON SOCIAL MEDIA!

OTHER BLOGS YOU MIGHT LIKE

HOW CAN WE HELP YOU? Our specialists are to help you find the best product for your application. We will be happy to help you find the right product for the job.

TALK TO A SPECIALIST

Contact our Customer Care, Sales & Scientific Assistance

EMAIL US

Consult and asked questions about our products & services

DOCUMENTATION

Documentation of Technical & Safety Data Sheet, Guides and more...